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Click HERE to view a short presentation about Plaforization.

Plaforization is an organic phosphating technology designed to degrease and phosphate metal surfaces in a simple one-step operation at room temperature. An additional Plaforization product line was developed specifically to clean rigid polyurethane and prepare it for painting. PaiKor Chemical Corporation introduced Plaforization after pioneering research aimed at reducing energy costs and the effluent problems associated with conventional cleaning and phosphating.

More than 500 industrial plants are in operation all over the world. More than 5 billion square feet of steel are treated per year, which is more than 15,000,000 square feet per day.

For all Plaforization products, the processing cycle includes a treatment phase of 60 seconds, a draining phase in which excess liquid is recovered, and a drying phase in which fluid flash-off and ferro-organic phosphating polymerization take place.

The Plaforization process, whether for metals or plastics:

  • degreases and phosphates simultaneously
  • operates at room temperature in a single step
  • can simultaneously treat mild steel, galvanized steel, aluminum and other metals (or plastics in the case of Ecopur) in one tank or flowcoat operation
  • converts the metal surface by deposition of an inorganic phosphate layer sealed by a specially-formulated organic polyphosphate
  • can be used in conjunction with most organic coatings such as varnishes, lacquers, and paints (solvent-based, water-based and powders)
  • provides safe and efficient operation and is environmentally friendly

There is no water pollution, because no water is used in the process. There is no solid waste to treat, because no sludge is created.

The treatment bath is never changed, so long as average amount of oils on the parts to be treated does not exceed 14 gm/100 sq. ft. for Ecophor A447, Ecophor B700, Ecophor System and somewhat less than that amount for Ecophor B407. There are virtually no VOCs, and no HAPs, CFCs, ozone-depleting substances, carcinogens or mutagens.

 
 

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